TYPICAL DEFECTS |
CAUSES |
RECOMMENDED REPAIRS |
INITIAL COST |
EXPECTED LIFE |
<<< TOP SIDE >>>
<<< TOP SIDE >>>
<<< TOP SIDE >>>
<<< TOP SIDE >>>
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Scaling |
- Low air entrainment
- Poured late in year (early salting or freezing)
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- Do nothing
- Seal with a silane sealer
- Mill surface and place 1 1/4" concrete
overlay/inlay (if scaling is severe; more than 1/2" deep)
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Aggregate Popouts |
- Poor quality aggregate (poor freeze/thaw
resistance)
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- Do nothing
- Seal with a silane sealer
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Cracks |
- Shrinkage cracking when poured (due to poor curing
or high evaporation condtions)
- Expansive forces caused by corroding reinforcing
steel
- Abnormal deflection
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- Seal with a silane sealer
- Treat cracks with a high molecular weight
Methacrylate (HMWM)
- Treat cracks with reactive silicate solution
- Treat cracks with gravity fed resin
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Delaminations |
- Expansive forces caused by corroding reinforcing
steel (deck sounds hollow)
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- Do nothing if not broken out
- Sound, sawcut, remove and patch with fast setting
patch material
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Potholes |
- Advanced corrosion of reinforcing steel
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- Sound perimeter of hole, sawcut and remove back to
sound concrete, patch with fast setting concrete patch material (for
semi-permanent and if unsound area does not exceed 10% of deck area)
- Remove unsound material and place hot mix asphalt
for temporary repair.
- If unsound areas exceed 10% of deck area, consider
removing entire top surface and place 1 1/4" specialty concrete overlay (microsilica
or latex modified)
- If unsound area exceeds 10% of deck area and if a
temporary fix is desired to smooth the deck, remove all unsound concrete,
tack deck surface, and place hot mix asphalt over entire surface.
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Full-depth Holes |
- Advanced corrosion of reinforcing steel or chloride
saturated concrete
- Accident damage (steel coil impact, etc...)
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- Place steel plate over hole
- Remove back to sound concrete, form from underside
and place full concrete patch
- Replace the entire deck
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